The case

Now, I still need to settle on the chassis. I actually have it tailor made in a local store according to my size, spec and the holes drilled. I then put them together with aluminium rods which I bought in material store.



Making the case is actually the hardest part and I need to satisfy my wife as well.... In oder to make it look nice, I have decided to add piece of sand stone as the face cover, under the sandstone is a layer of transparent PVC so that the blue LED will shine trhough







To allow the tubes to breath, there are many holes which will eventually covered with metal gauze

Mechanical damping

Some people say that the smallt tube will amplify mechanical vibrations as well. This is the so call microphone effect. While this is not usually a problem for the AU7 and AX7, I have made some adjustment to the case design so taht the tubes are suspended from a rubber sheet.

The circuitry

Being the first time to wire point to point, I paid particular attention to all the details and luckily, with all the help from many many net friends, I was able to get it done.

Ripples reduction

To reduce the ripples, a large number of capacitors were used. In fact, a large proportion of the cost goes to capacitors,

For the 2200uF, I used RIFA with added choke to make it low noise. For the other 22uF, I used Solen, In general, the MKP is faster than electorlytics. So inorder to compensate for the slowness of the RIFA, I also parallel each of them with a 0.1uF UCC SPP capacitors.

At the final output I also parallel each rail with a 1 ohm resistor in series with a 0.1uF UCC SPP cap for reducing the inductance. For reference see here



The grounding of the +/- 170 rail is also carefully arranged with red copper sheets



you may noticed that the screws are very shiny..... yes they are silver plated... order last time from Fay Hing. Isn't group order nice!

Power supply unit 2

So there goes the power supply unit. When I built my GG, i had a lot of problems with noise. So in the design of my T12, I pay particular attention to the isolation, the case deisgn is devided into 4 layers, the bottom layer is where the transformers are placed. this mainly contains AC.

Right above it is a layer of bridge, regulators and all conversion to DC is done on this layer.



Then comes the capacitor layer where all the ripples are removed



the layers are also separated with copper sheets which are know to minimize RFI

Power supply unit

There are a few power supply units required for T8:

the transformer that provide the 550V, it is specified to be a 200V, 100ma transformer, however you would expect a significant voltage drop and I chose a 430V, 40VA transformer and planning to use full bridge rather than voltage doubler. This spec gave me 520 at the end....

The negative bias supply reuired a 120V, 10VA transformer. I combined the two and order a 50VA transformer from LITE

Different from the original circuit, I also use a separate transformer for the AU7 and AX7 filaments. I use a 50VA transformer for a LT1085 regulated power supply. Some people believe using AC for filament can give a bit more dynamic but I am not sure if that's really dynamic of variability that one is hearing. From science point of view, using regulated DC can reduce noise and so used DC.

In order to protect the EL519, I also created a delay circuit to control 2 relays so that the +/- 170V is connected only after 40s and when the filaments of the EL519 are growing....

All these are placed on one single PCB

Calculating the OTL power

Well well well, a bit of maths here!

On the Transcendent forum, I asked a bit about the calculation of OTL power and I wonder what sort of power will my T12 OTL output?

Well, each tube of EL519 can generate about 1A and there will be 6 in each bank giving about 6A in AB mode as the peak current.

Solving the equation Ipeak = 6A = sqrt(2*power/speaker resistance)
Assuming the speaker resistance is 8ohms,
power of my T12 = 144W.

Well, not bad!

But that also put extra demand ont the transformers
6A peak current is about 4.3A RMS, operating at 50% duty cycle, requires a transformer with about a 2.15A secondary.

So the transfomer I need would be 135V x 2 x 2.15 = 580VA
Oops, I only have a 450VA transformer.......

What can I do? Well another phone call to my tutor Tai Po and he suggested to use 2 transformer in parallel. Well not perfect, and some people hate this..... but unless I buy another high VA transformer, I am running out of option....

Transformers

the transformers for the +/- 170V and the filaments for EL509/EL519 are from a very nice net friend momo. It was originally from 梁氏. However, they are a bit over spec and the voltage are +/- 135V without loading and 23V for the filaments. This prompted me to work on the idea of 12 tubes....

However, the transformer is of very good qualities. I did plan of showing the transformer outside the case but worried about if it is not a good one and need to be replaced......

Preparation

No, it isn't a commercial one but a scratch build one.................

The preparation for T8 components take about 4 months..... The search for the best parts available has taken its toll.....

Transformers, choke, RMGs, Kiwawi resistors, SCR caps, MCaps, Silver wires came from all over the world waiting to be put into one box. Well, 2 boxes really. When the transformers came, I couldn't wait but test the voltage output..... oh no 135V without loading..... That makes it >190V after bridge!

What am I going to do?

A few messages with Tai Po solve the problem..... changing the bias circuit......
Well, being a very anal retentive person, I am not happy..... The voltage for the filaments for EL519s are also too high!!! Then another thought strike me...... How about using 12 tubes and make a T12?........

A journey with T8

It all started one year ago when I completed my first DIY - the GG. It took me 1 month to complete the project but the satisfaction on each step of the project was great let alone the great sound I get at the end of it!

But most important of all, during this project, I met many great GG builders like Tai Po and Tam Sir and to allow my fever to a new height, I have decided to move on ...... T8 mono....